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Ex-protected flashlight: light source with certainty


Explosion-protected flashlights, or briefly protected flashlights, are special lights that are intended for use in environments with a high risk of explosions due to gases, vapors or dusts. Due to their construction, neither spark nor excessive heat can arise that could potentially inflam it.
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MIDI Ex: Rechargeable flashlight for Ex zones 2 and 22

The advantages of ex-flashlights:

  • Minimization of explosions in endangered areas
  • Consistency compared to rough environmental conditions 
  • Fulfillment of applicable security standards and legal requirements
  • Designed for zones 0.1 and 2 for gases, fog and vapors as well as in areas of zones 20, 21 and 22 for dust environments

Seickom Electronic has on Ex-protected devices How Mobile working lamp ATEX or Flow guard ATEX specialized. We are happy to support you reliably in creating safe work environments and the fulfillment of all legal requirements. You can easily order our certified products both conveniently in our online shop and directly from our team.

High quality ex-flashlight from the ATEX expert

Innovative measurement and control technology. In addition to our ATEX flashlights, you can discover articles like Printing, Temperature sensor, Moisture and much more. When choosing our TÜV-tested products, we rely on quality and reliability. Thanks to our certifications, nothing stands in the way of fulfilling all regulatory requirements.

Remember: In the European Union, the ATEX directive (2014/34/EU) regulates the requirements for devices that are used in areas at risk of explosion. ATEX stands for "atmosphere explosive" and stipulates that devices, including flashlights, must be designed in such a way that they can be operated safely in those specific zones.

Our Acculux STL 1 EX battery LED lamp is certified for these zones according to their suitability, recognizable by the yellow "ex" seal. The certification ensures that the devices have passed strict tests and can be used safely in the specified zones.

Technical features of headlamps ex-protected

ATEX flashlights bring some technical features that ensure that they bring reliably function and at the same time maximum protection of people, machines and environments.

High quality housing materials: antistatic and spark -free

An essential aspect of explosion -protected flashlights is the choice of housing materials. Only antistatic and sparking -free materials are used here. The special materials prevent the development of electrostatic charges that could lead to potential spark formation - an absolute risk in explosive areas.

The antistatic construction, on the other hand, ensures that no dangerous energy accumulates on the surface of the lamp, which significantly increases safety during operation.

Reliable seals: protection against dust and moisture

Another important technical detail are the high-quality seals that are installed in ex-protected flashlights. The seals have a double function: they prevent both the penetration of dust and moisture into the lamp housing.

Flashlights and head lamps ex-protected meet at least the protective classes IP65 or IP67. Based on these classifications, it is clear that the housing is dustproof and does not do any damage even with strong jet water or temporary immersion. Thus, the lamps can also be easily usable in particularly demanding areas of application.

Temperature control: Safety through low surface temperatures

Even with longer use under full load, ex-protected flashlights remain within the specified temperature limits. Thermal control is ensured by a sophisticated construction in combination with high -quality materials. This means that even with intensive use in hot or critical work environments, the lamp remains safe and reliable in operation at all times.

This property is particularly relevant in areas of zone 0 or zone 1, in which an explosive atmosphere can constantly or regularly prevail. Here even the smallest heat source must not become a source of danger - and that's exactly what flashlights are designed for.

Special energy sources: certified batteries and batteries

Unsuitable batteries or batteries, on the other hand, bring the risk of heating up uncontrollably or, in the worst case, to cause a short circuit. Ex-protected flashlights therefore have integrated protective circuits that prevent overheating and ensure safe unloading of the energy.

In addition, ex-protected flashlights have intelligent energy management that warns the user in good time at a low battery level or switches off the lamp automatically before critical conditions are reached.

Ergonomics: light and convenient in use

Ex-protected flashlights are designed in such a way that they are particularly easy to use. The handy surface structure facilitates how to deal with gloves, while practical details such as ergonomic handles, brackets and headbands simplify use in everyday work. An ATEX battery handle is equipped with an 180 ° swiveling lamp head, for example. A headlamp ex-protected you wear your head effortlessly and therefore have both hands free.

The technical features of ex-protected flashlights at a glance

 feature Description
High quality housing materials Antistatic and spark -free. Prevents electrostatic charges and spark formation, increases safety during operation.
Reliable seals Protection against dust and moisture. Fulfills protective classes IP65 or IP67, dustproof and waterproof, suitable for demanding environments.
Temperature control Security due to low surface temperatures. Remains even with a full load within the safe temperature limits, suitable for zone 0 and zone 1.
Special energy sources Certified batteries and batteries. Prevents overheating and short circuits, integrated protective circuits, intelligent energy management.
Ergonomics and robustness Shockproof, corrosion -resistant and durable. Handy surface, simple handling with gloves, practical brackets and headbands.

 

For whom are ATEX flashlights for the first choice?

ATEX flashlights convince in many environments and are the minimum standard here to create maximum security. This includes:

  • Industry and production, where working in explosive zones belongs to the agenda
  • Oil and gas industry in oil and natural gas production on offshore platforms or during processing in refineries
  • In mining to protect against danger from methangas and coal dust
  • In the food and pharmaceutical industry, in which fine dust particles are a considerable risk
  • For fire brigade, emergency services and disaster protection, for which the risk of fires in industrial plants, in traffic accidents with dangerous goods transports or during rescue operations in chemical operations increases the case
  • Work in the craft and maintenance for all those who work on industrial plants, on construction sites or in maintenance shafts
  • In paint shops and wood processing, where easily inflammatory vapors or dust particles are released
  • In sewage treatment plants and water management for areas where the disassembly of organic substances arise combatable gases or collect in closed rooms or shafts gases

Find the right explosive head lamp

The first and most important step when choosing an explosion-protected flashlight is the consideration of the ATEX certification and the ex-zones for which the lamp is approved. The ATEX guideline (2014/34/EU) divides areas at risk of explosion in different zones, depending on whether the risk of gases, vapors or dusts exists and how often these occur:

  • Zone 0 (gas) / zone 20 (dust): Here there is constant or for a long time there is an explosive atmosphere. Particularly strict protective measures are required for this area. Ex-flashlights for Zone 0/20 offer the highest level of protection.
  • Zone 1 (gas) / zone 21 (dust): In these areas, an explosive atmosphere can occasionally be expected.
  • Zone 2 (gas) / zone 22 (dust): Here, an explosive atmosphere occurs rarely and at short notice.

Make sure that the ex-flashlight according to the ATEX classification is approved for the specific zone in which you work. You can find this information on the type sign of the lamp, often in the form "II 2G ex IB IIC T4 GB" or "II 3D EX IC IIIC T100 ° C DC". The codes provide information about the type of protection, the temperature class and the danger level.

Light output and beam angle:

Bright illumination without compromise The light output of an ATEX flashlight is indicated in lumen and determines how bright the light is actually. The choice of the optimal number of lumen depends on the purpose of use:

  • For inspections at a short distance: 100 to 300 lumens are usually sufficient.
  • For work environments with large -scale illumination: 300 to 800 lumens offer an ideal balance between brightness and energy consumption. 
  • For long-distance lighting: flashlights with spot light function and up to 1000 lumens are optimal to illuminate distant areas.

The beam angle is just as important as the brightness. A wide beam angle (e.g. 110 °) ensures even surface lighting, while a close angle (e.g. 35 °) bundles the light more and is suitable for targeted inspections. Many modern ex-flashlights bring the opportunity to switch between flood and spotlight or have a swiveling light head.

Energy supply: battery operation or batteries? 

The choice between a rechargeable ex-protected flashlight and a battery-operated model depends heavily on your individual working conditions:

  • Cordasters: ATEX flashlights with rechargeable Li-ion batteries are ideal for daily use. They have a high energy density, have a longer operating time and can simply be charged via USB or charging station. Models such as the Scangrip Ex-View are designed for operating times of up to 2.5 hours at full power.
  • Battery operation: Ex-protected flashlights operated with standard batteries (e.g. AA or CR123A) are ideal for occasional use or for emergencies. You have the advantage that replacement batteries are quickly available if there is no charging option.

The operating time is also crucial. A good ex-protected flashlight should hold out for at least 4 to 8 hours on medium brightness. Pay attention to models with intelligent energy management that warn the user at a low battery stand or automatically adjust the light output to extend the term.

Robustness and protective classes: Resistance in hard everyday work

Since they are often used in rough environments, they must of course be particularly resistant. Pay attention to the following protective classes:

  • IP protection class: This indicates how well the housing is protected from dust and water. Ex-flashlights with IP65 are dustproof and protected against jet water, while IP67 models even survive temporary immersion.
  • IK battle strength: The IK value describes the resistance to mechanical effects. For example, IK07 means that the lamp survives from up to 1.5 meters without damage.

In addition, the housing must consist of robust, antistatic material that does not favor spark formation. Many manufacturers rely on impact -resistant polycarbonate or aluminum, which is not only stable, but also light.

Ergonomics and handling: Comfort and functionality in focus

A good ex-protected flashlight should not only be safe, but also comfortable and practical to use.

  • Ergonomic design: The lamp has to lie well in the hand and do not cause fatigue even if used for a long time. Models with non -slip handles with an additional stop.
  • One -hand operation: It is particularly important in demanding work environments that the lamp can be easily operated - even with gloves.
  • Flexible use: Many modern forehead lamps, such as the Scangrip Ex-View, can be removed from the headband and used as a hand lamp. Magnetic brackets also enable free -handed use.

Temperature range and environmental conditions: prepared for every climate

Pay attention to the permissible temperature range in which you want to operate your lamp. Many high -quality models are designed for temperatures from -10 ° C to +45 ° C, which makes it suitable for both cold outdoor areas and hot industrial environments.

Price-performance ratio: quality pays off

While cheap models appear attractive at first glance, you should never save on safety in ex-protected flashlights. High quality lamps, as you can find with us, not only offer better performance and durability, but also a reliable explosion protection. Well-known brands such as Scangrip stand for tested quality and reliable ATEX certifications.

Trust your experts from Seikom Electronic. With our ex-gun flashlights, we set the highest standards of performance, functionality, security and quality. As with all articles from our Product categories. If you have any further questions, we would be happy to advise you personally.

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